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Bühler Group is an Magnetic Separator supplier to All
Leading processes solutions and sustainable value chains.
Bühler has two business pillars: Grains & Food solutions ensure safe and healthy food and feed. Advanced Materials contributes to the production of energy-efficient vehicles and buildings.
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Grains and Food:
+ Grain Quality & Supply provides high-quality, safe processing ...
What type of magnetic separator do I need for my application?
Is a device that separates magnetic and non-magnetic materials. The type of magnetic separator needed for your application depends on the type of material you are working with, its size and shape, and the level of magnetic field strength required. Some common types of magnetic separators include:
Overband Magnetic Separator: This type of separator is used to remove magnetic materials from a conveyor belt or other vibrating feeders.
Drum Magnetic Separator: This type of separator is used to separate magnetic materials from non-magnetic ones. The drum rotates and the magnetic materials are attracted to it, while the non-magnetic materials are discharged.
Magnetic Pulley Separator: This type of separator is used to remove ferrous metals from non-ferrous materials. The magnetic pulley rotates and the ferrous metals are attracted to it, while the non-ferrous materials are discharged.
Magnetic Grate Separator: This type of separator is used to remove small magnetic particles from materials such as powders, granules, and liquids. The magnetic grate is placed in a hopper or chute and the magnetic particles are attracted to it, while the non-magnetic materials are discharged.
Magnetic Plate Separator: This type of separator is used to remove magnetic materials from flat surfaces such as conveyor belts or chutes. The magnetic plate is placed on the surface and the magnetic materials are attracted to it, while the non-magnetic materials are discharged.
It is important to choose the right type of magnetic separator for your application to ensure optimal performance and efficiency.
What is the maximum operating temperature of the magnetic separator?
The maximum operating temperature of a magnetic separator depends on the type and quality of the magnetic materials used in its construction. Typically, the maximum operating temperature for most magnetic separators is around 80-100°C. It is important to note that operating the magnetic separator above its recommended temperature range can result in reduced performance and may even damage the equipment. Therefore, it is important to adhere to the manufacturer's specifications and guidelines for safe and effective use of the magnetic separator.
What is the magnetic strength of the separator and how does it affect my application?
The magnetic strength of a separator refers to the intensity of the magnetic field it produces, which is typically measured in Gauss or Tesla. This strength can vary depending on the type of magnetic material used in the separator and the design of its magnetic circuit.
The magnetic strength of the separator is an important factor in determining its effectiveness in separating magnetic materials from non-magnetic materials. Generally, the higher the magnetic strength, the better the separator will be at capturing and separating magnetic particles.
In some applications, a high magnetic strength may cause excessive heating or damage to the materials being separated, or may require more energy to operate. In other cases, a lower magnetic strength may be sufficient for the desired separation, but may require more processing time or a larger separator.
Ultimately, the magnetic strength of the separator should be chosen based on the specific requirements of the application, and should be balanced with other factors to achieve the most effective and efficient separation.
What is the capacity of the magnetic separator?
The capacity of a magnetic separator depends on various factors such as the type of material being separated, the size and strength of the magnetic field, and the flow rate of the material. Generally, magnetic separators have a capacity ranging from a few hundred grams to several tonnes per hour. It is important to consult the manufacturer's specifications to determine the appropriate capacity for a particular magnetic separator.
What is the price range for magnetic separators in Australia?
The price range for magnetic separators in Australia varies depending on the type, size, and application of the separator. Generally, smaller magnetic separators for laboratory or small-scale industrial use can range from $500 to $5,000. Larger industrial magnetic separators with higher capacity and more advanced features can cost anywhere from $10,000 to $100,000 or more. The price also depends on the brand and supplier of the magnetic separator.
How do I maintain and clean the magnetic separator?
Is an important equipment used in many industries to remove unwanted metal contaminants from products. To ensure the proper functioning of the magnetic separator, it is essential to maintain and clean it regularly. Here are some tips on how to maintain and clean the magnetic separator:
Regular inspection: Check the magnetic separator regularly for any signs of damage, wear and tear or any other issues that may affect its performance.
Cleaning: Clean the magnetic separator regularly using a soft cloth or sponge. Avoid using abrasive cleaners or chemicals that may damage the equipment.
Lubrication: Lubricate the moving parts of the magnetic separator regularly to ensure smooth operation.
Calibration: Check the calibration of the magnetic separator regularly to ensure that it is functioning at its optimal level.
Replacement: Replace any damaged or worn parts of the magnetic separator as soon as possible to avoid any further damage.
By following these maintenance and cleaning tips, you can ensure a longer lifespan and better performance of your magnetic separator.
How long does it take to receive the magnetic separator after purchase?
It depends on the supplier and their shipping policies. Some suppliers may offer same-day or next-day shipping, while others may take several days or even weeks to ship the product. Additionally, shipping times may vary depending on the destination and shipping method chosen. It's best to check with the supplier directly for their estimated shipping times.
What is the warranty and return policy for the magnetic separator?
It is recommended to check the product specifications and warranty information provided by the seller or the manufacturer. Some common aspects to consider when evaluating such policies may include the duration and coverage of the warranty, any exclusions or limitations, the process for filing a warranty claim, and the conditions for returning the product, such as deadlines, fees, and requirements for the product's condition and packaging.
Can the magnetic separator be customized to fit my specific needs?
Yes, magnetic separators can be customized to fit specific needs. The size, shape, and strength of the magnetic field can be adjusted to accommodate different materials and separation requirements. Additionally, the type of magnet used can also be tailored to the application, such as permanent magnets or electromagnets. It is important to work with a reputable manufacturer or supplier to ensure that the magnetic separator is properly designed and tested to meet the specific requirements of the application.
How do I install the magnetic separator and what are the requirements for installation?
Installation
Locate a suitable location for the magnetic separator. It should be installed in a dry and clean area away from heat sources and other equipment that may affect its performance.
Mount the magnetic separator on a sturdy surface using the supplied mounting brackets.
Connect the magnetic separator to the power supply, ensuring that the voltage and frequency match the specifications of the equipment.
Connect the inlet and outlet pipes to the magnetic separator, ensuring that they are tight and secure.
Turn on the power supply and adjust the settings to suit the application.
Requirements
Power supply: The magnetic separator requires a stable and reliable power supply to operate efficiently. The voltage and frequency must match the specifications of the equipment.
Space: The magnetic separator requires adequate space for installation and operation. It should be installed in a dry and clean area away from heat sources and other equipment that may affect its performance.
Pipes: The inlet and outlet pipes must be properly sized and aligned to ensure proper flow and prevent clogging.
Mounting surface: The magnetic separator must be mounted on a sturdy surface that can support its weight and withstand the forces generated during operation.
Maintenance: The magnetic separator requires regular maintenance to ensure continued operation and optimal performance. This includes cleaning and inspection of the equipment and replacement of worn or damaged parts.
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Magnetic Separator Costs and Supplier Insights
The listed price of a Magnetic Separator for sale ranges from $500 to $5,000, averaging $2,750.
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